Skip to content
Back to portfolio

Case study · Master's thesis

Electric Scooter Wheelchair

Design and proof-of-concept of the integration of an electric scooter with a wheelchair: from the mechanical design to the firmware upgrade.

Period
2020 — 2021
Context
Master's thesis · Sapienza University of Rome
Outcome
Graduated 110/110
Technologies
Python · C · Firmware · Fusion 360 · 3D printing
The bracket: CAD design and prototype
The bracket: CAD design and prototype
First assembly on the wheelchair
First assembly on the wheelchair

The problem

Electric scooters made urban mobility light and accessible — but only for people who can stand. The goal of this thesis was to extend that possibility to wheelchair users without distorting either vehicle: both had to remain fully usable on their own.

The mechanical coupling

The mechanical core is a CAD-designed bracket installed at the base of the wheelchair, near the rear wheels. A moving part with knobs, threaded bars and 3D-printed nylon anti-vibration pads locks the scooter against the longitudinal and lateral forces of acceleration, braking and steering. A steel hinge lets the scooter slide under the wheelchair without lifting it, and the front casters are raised off the ground so traction and steering are handled entirely by the scooter.

The bracket prototype
The bracket prototype
3D-printed nylon anti-vibration pad
3D-printed nylon anti-vibration pad

The firmware

The scooter's stock firmware is calibrated for a standing rider on the deck. With a wheelchair attached, mass, center of gravity and weight distribution all change: the software side of the thesis involved modifying the firmware and creating an acceleration algorithm suited to the new load, with a Python client and a graphical interface to automate the generation of the custom firmware.

Experimental results

Tests compared the scooter running stock firmware without the wheelchair against the custom firmware coupled with it: current, temperature, battery discharge, voltage and motor power output, plus on-road test drives with GPS tracking. The mechanical coupling and firmware changes did not compromise the vehicle's operation.

Motor power output over time
Motor power output over time
Current and temperature over time
Current and temperature over time
Battery, remaining range and voltage
Battery, remaining range and voltage
GPS track of the road test
GPS track of the road test

From prototype to the road

Coupling the scooter, step by step
Coupling the scooter, step by step
The complete system, mounted
The complete system, mounted
Driving test
Driving test
On-road trials
On-road trials

Materials

Advisor: Prof. Andrea Vitaletti. Folding wheelchair provided on free loan by a.e.o srl.